--- title: "Warehouse Designer (Web Configurator)" type: concept sources: - areas/layout/warehouse_designer/index.md - areas/layout/warehouse_designer/masters/container_type.md - areas/layout/warehouse_designer/masters/rack_type.md - areas/layout/warehouse_designer/masters/workstation.md - areas/layout/warehouse_designer/zones/storage_zones.md - areas/layout/warehouse_designer/zones/working_zones.md - areas/layout/warehouse_designer/zones/subwarehouses.md - areas/layout/warehouse_designer/equipments/equipment_type.md - areas/layout/warehouse_designer/equipments/equipment.md - areas/layout/warehouse_designer/equipments/equipment_restriction.md - areas/layout/warehouse_designer/equipments/equipment_restriction_by_quantity.md - areas/layout/warehouse_designer/equipments/equipment_restriction_by_incompatibility.md - areas/layout/warehouse_designer/layout/layout_shelves.md - areas/layout/warehouse_designer/layout/layout_docks.md - areas/layout/warehouse_designer/layout/layout_stages.md - areas/layout/warehouse_designer/general/wd_delete_action.md - areas/layout/warehouse_designer/activity/change_log.md - areas/layout/warehouse_designer/activity/transfer_list.md - areas/layout/warehouse_designer/activity/transfer_comparison.md - areas/inventory_management/warehouse_map/index.md related: - concepts/location.md - concepts/stations.md - concepts/container.md - concepts/putaway.md - concepts/replenishment.md last_compiled: "2026-04-10" --- # Warehouse Designer (Web Configurator) ## Overview The **Web Warehouse Configurator** is a MAP (Mecalux Application Platform) application included in Easy WMS that allows warehouse configuration changes to be made **autonomously from the web browser**, without requiring access to the EasyS desktop configuration tool for all operations. It is the primary tool for managing the logical structure of the warehouse: zones, equipment, and physical layout elements. This tool is complemented by the **Warehouse Map**, a separate view providing 3D and 2D visual representations of the warehouse with real-time status and stock location capabilities. The key distinction: **EasyS** (a separate application) creates the physical station layout and routes; the **Web Configurator** manages masters, zones, equipment, and fine-tunes the layout from the browser. Changes made in EasyS are transferred to Easy WMS via **data transfer** (synchronization step). ## Masters ### Container Types Defines the physical dimensions of containers used in the warehouse. The container type conditions shelf configuration, location compatibility, and equipment restrictions. **Attributes:** | Field | Description | |-------|-------------| | Code | Unique identifier | | Description | Free text | | Width (L) | Distance perpendicular to shelf entrance (mm) | | Height (H) | Maximum container height when empty (mm) | | Depth (D) | Distance parallel to shelf entrance (mm) | | Weight | Empty container weight | | Maximum weight | Weight limit for stock inside the container | | Gauge | Maximum deviation in width due to cargo slump (mm). Effective width = empty width + 2× gauge | | Shippable as package | Can be shipped directly in eCommerce process | **Container relationships:** Each container type can declare interior container types - a maximum number of smaller containers that fit inside (nesting/palletizing rules). Relationships are added, deleted, or edited independently. **Deletion:** Cannot delete a container type in use by any location. System shows total locations affected + breakdown by warehouse before allowing deletion. ### Rack Types Defines how container types fit into locations (alveoli). Rack types set the **volumetric constraints** of a location: dimensions and maximum weight. They determine how many containers of each type fit at a location. Note: In conventional manual locations, the maximum containers per type is configured directly per location, not via rack types. **Attributes:** | Field | Description | |-------|-------------| | Code | Unique identifier | | Width | Perpendicular to shelf entrance (mm) | | Height | Maximum height supported (includes container + stock) | | Depth | Parallel to shelf entrance (mm) | | Maximum weight | Maximum load weight the location can support | Editing a rack type can generate incompatibility with existing locations already assigned to that rack type. ### Workstations Automatic stations with picking role or PTL controller require an associated workstation. **Attributes:** Code, description, serial number, computer type (RF / PC / Server). ## Zones ### Storage Zones Logical groupings of locations, typically matching item rotation zones (e.g., ABC classification zones, temperature zones). **Attributes:** Code, description, Temperature. Temperature-controlled stock is directed to matching temperature zones. **Operations from Warehouse Map (2D view):** Change storage zone of selected locations by shelf and depth. ### Work Zones Define which equipment types are allowed to work in a zone, which processes and task types they can execute, and relative process priorities within the zone. **Attributes:** Code, description. Equipment type relationships define: which equipment types are allowed, which processes/tasks they can perform, and priority ordering. Work zones enable fine-grained control of operator/equipment allocation: restricting forklifts to certain aisles, prioritizing replenishment over shipping in a zone, etc. ### Subwarehouses Logical areas that group locations within the warehouse. Used for: - Putaway strategy configuration (alongside storage zones) - Pick-and-pass sub-warehouse routing (each sub-warehouse has a Workzone station) - Equipment zone assignment - ABC/sub-warehouse item classification **Default subwarehouse:** Every configuration includes a default subwarehouse. It cannot be deleted or modified. All stations added without explicit sub-warehouse assignment use the default. **Attributes:** Code, description, Temperature (same temperature-control logic as storage zones). ## Equipments ### Equipment Types Define the physical characteristics and capabilities of a type of equipment. Easy WMS uses these to control where equipment can work and determine speed calculations. **Attributes:** | Field | Description | |-------|-------------| | Code | Unique identifier | | Maximum height | Maximum reachable height (mm) | | Maximum weight | Maximum load weight | | Maximum containers | Simultaneous container capacity | | Can move | Restrict to transportation only (vs tasks that require stock handling) | Editing an equipment type can cause incompatibilities in location searches or order preparation due to changed constraints. ### Equipment A physical means of transporting containers through the warehouse - operators with carts, forklifts, manual handling devices, etc. Equipment is associated with tasks: putaway, replenishment, picking, shipping. **Attributes:** | Field | Description | |-------|-------------| | Code | Unique identifier | | Equipment type | Parent type defining characteristics | | Equipment group | Group of related equipment (e.g., same aisle team) | | Empty containers | How the equipment handles empty containers (return to ECB, stack, etc.) | | Extra locations | One or more locations associated with the equipment, used for picking tasks | **Station management from Equipment view:** - Assign aisles and processes to the equipment's stations - Set default reception/shipping station for this equipment **Extra locations:** Default and non-editable storage mode = Stock. Used for picking tasks in manual warehouse where the operator collects stock into a cart location. ### Equipment Restrictions Rules that limit equipment access to aisles or work areas. Two types: **Quantity restrictions:** Define the maximum number of simultaneous equipment (of a type or total) allowed in a given zone or aisle. Prevents congestion. **Incompatibility restrictions:** Define which equipment types cannot operate in the same zone simultaneously. Prevents conflicts (e.g., a wide forklift cannot operate in the same aisle as a narrow stock picker at the same time). ## Layout Management ### Shelves Shelves (storage racks) can be modified from the Web Configurator by row or column as the minimum unit: - **Clone rows/columns:** Add capacity without full EasyS round-trip - **Delete rows/columns:** Remove capacity - **Edit location properties:** Modify characteristics of all locations in a row or column simultaneously (rack type, storage mode, allowed container types, etc.) Shelf stations themselves are created in EasyS; the Web Configurator allows post-creation adjustments. ### Docks Dock configuration from the Web Configurator: - **Default dock assignment:** Set a dock as the default for shipping orders (auto-assigned on order creation) - **Default dock for receipts:** Set a dock as the default for receipt orders - **Aisle/process assignment:** Assign which process (loading, unloading, counting, picking, location) is designated to each aisle of the dock - **Modification of aisle/process assignment:** Delete existing assignment first, then create a new one (direct modification not supported) ### Stages Stage configuration from the Web Configurator: - **Default stage for shipping/receipt orders:** Auto-assigned on order creation - **Aisle/process assignment:** Same as docks (loading, unloading, counting, picking, location) - **Extra locations:** Add or delete locations within the stage ## Change Log & Transfer Management ### Change Log The Web Configurator tracks all configuration modifications with full audit trail. The change log enables: - Comparison between any two configuration transfers - Element-by-element difference display (created, modified, deleted) - PDF export of change comparison report **Change log fields:** Export date, time, description, number of changes, user, origin (EasyS / Web Configurator / EasyAssistant). ### Transfer List (History) Complete chronological history of all configuration transfers. Each transfer records: date/time, description, number of modifications, user, origin system. **Operations:** - **Revert changes:** Restore a previous warehouse configuration state - **Filter/search:** By export date and description (up to 3 criteria) ### Transfer Comparison Side-by-side comparison of two configuration transfers. Shows which elements were created, modified, or deleted between the two states. Direction matters: comparing left (newer) to right (older) shows "new" = exists in left but not in right. **Export:** PDF report with all differences. ## Deletion Rules The Web Configurator enforces safe deletion: 1. If the element to be deleted has relationships that can be disassociated without error → warning displayed, but deletion allowed 2. If the element is in active use that cannot be cleanly unlinked (e.g., rack type assigned to active locations) → deletion blocked Error message shows: total locations affected (broken down by warehouse) + configuration codes affected grouped by station. Deletions take effect across all warehouses sharing the element if the element is shared organization-wide. ## Warehouse Map A separate visualization tool in Easy WMS (distinct from the Web Configurator) providing real-time warehouse status and stock search. ### 3D View Full three-dimensional representation of the warehouse: | Feature | Description | |---------|-------------| | General status | Locked aisles (inbound/outbound/both), AS/RS PK work modes, PIE and route status, MP preparation zones | | Station status | Click any station: capacity, occupation %, work mode, etc. - varies by station type | | Shelf status | Click any shelf: free/occupied/blocked locations summary | | Container search | Find a specific container (LPN) by code | | Item search | Locate all stock of a specific item across the warehouse | | Location search | Find a specific location by code | | Storage zones visualization | Color-coded display of defined storage zones | | Working zones visualization | Color-coded display of working zones | | Saved viewpoints | Save and retrieve camera focus positions for frequently needed views | ### 2D View Depth-by-depth rack view for detailed location inspection and bulk operations: | Feature | Description | |---------|-------------| | Location status | Blocks, container count, picking dedicated locations, reservation indicators per alveolus | | Location label printing | Select range of locations → print labels (format + quantity) | | Work zone change | Change work zone for selected locations (shelf + depth) in bulk | | Storage zone change | Change storage zone for selected locations (shelf + depth) in bulk | | Container/stock creation | Register containers or loose stock at a selected location | | Container movement | Request extraction to PK, PS, or relocation | | Stock adjustment | Adjust loose stock at selected location and depth | | Search | Container / item / location search within the selected shelf and depth | **Location status legend:** - Putaway error indicator - Extraction error indicator - Inbound reserve indicator - Outbound reserve indicator ### 2D Heat Map (Slotting module required) Visual activity intensity map overlaid on 2D view: - Filter by: areas displayed (locations/docks/stages), task types (all or specific), time range - Click location: see number and type of tasks for that period - Configurable color ranges: define custom thresholds and colors - Use case: identify hotspots, detect inefficiencies, plan product relocation, compare periods ## Interface | View | Menu Path | Equipment | |------|-----------|-----------| | Web Warehouse Configurator | "Configuration" menu or direct MAP app URL | PC | | Warehouse Map (3D/2D) | "Warehouse" menu → Warehouse Map | PC | | Change Log | Within Web Configurator | PC | ## Common Errors | Error | Cause | Solution | |-------|-------|----------| | Cannot delete container type | Container type in use by active locations | Identify and reassign affected locations first | | Cannot delete rack type | Rack type assigned to active locations | Remove rack type from all locations or delete locations first | | Equipment type edit causes search errors | Changed height/weight constraints conflict with existing putaway strategies | Review and update putaway strategies and work zones | | Transfer comparison shows unexpected deletions | Configuration reverted to older state | Verify transfer direction (left=newer vs right=older) before interpreting results | | Stage configuration changes not reflected in WMS | Changes made in EasyS not transferred | Run data transfer from EasyS to Easy WMS | ## Related - [[location]] - Rack types and storage zones directly configure location properties - [[stations]] - Stations created in EasyS; Warehouse Designer edits docks/stages/shelves post-transfer - [[container]] - Container types define dimensions used in warehouse design - [[putaway]] - Storage zones and subwarehouses configure putaway strategy targeting - [[replenishment]] - Work zones define equipment eligibility for replenishment tasks