mcp-wms-wiki/wiki_old_13-05-2026/operations/galileo-troubleshooting.md

title, type, sources, related, last_compiled

title	type	sources	related	last_compiled
Galileo Troubleshooting (Logs, Faults, Address Change)	operation	sources/archives/Comprendre_logs_Gateway.md sources/archives/Erreurs_Defauts_GALILEO.md sources/archives/Changer_adresse_WMS_dans_GALILEO.md	architecture/galileo-integration.md operations/galileo-simulation.md operations/troubleshooting.md concepts/stations.md concepts/mechanical-elements.md modules/automation-dashboard.md	2026-04-17

Galileo Troubleshooting (Logs, Faults, Address Change)

Overview

How to read Gateway logs, interpret station / route updates, trace a container through a simulation or production run, and resolve the most common GALILEO faults (EndErrorCode=4, 1116 incorrect task, variator faults). Pair this page with GALILEO Integration for the protocol reference and Galileo Simulation for the bring-up procedure.

1. Gateway log — location & structure

C:\ProgramData\Mecalux\EasyWMS Gateway 2015\Logs\AllLog.log

Every frame exchanged between GALILEO/EasyS and EasyWMS lands here. Recommended viewer: klogg (handles 100 MB+ files without lagging).

The log is dominated by three categories of lines:

• Station updates (every 1–3 s per station)
• Route updates (every 1–3 s per route)
• Event / Search / End frames (driven by container movements)

1.1 Station update line

Fields carried on each update:

Field	Description
StationType	Station type configured in the WMS
StationNumber	Station number configured in the WMS
Status	1 = ready, 0 = error
Loaded	1 = free, 0 = loaded
Capacity	Max containers on the station
CurrentCount	Trackings currently on the station
Aisle	Aisle number bound to the station

The couple StationType + StationNumber is unique — always identify a station by that pair.

1.2 Route update line

Field	Description
StationTypeSource / StationNumberSource	Origin station
StationTypeDestination / StationNumberDestination	Destination station
Status	1 = free, 3 = full

(Protocol also defines 0 = no comms, 2 = electromechanical fault — see GALILEO Integration.)

1.3 Event, Search, End

• Event — typically a PIE event with barcode + weight + dimensions + container/height types
• Search — a TK or conveyor asking for the next order
• End — confirmation the container reached its destination (with an error code)

2. Trace a container in klogg

Two search patterns are usually enough to reconstruct a container's history.

1. What happened at the PIE (identification data):

   DataInfo.+_CodeSupport_
   

   Replace _CodeSupport_ with the actual container barcode. Returns all PIE events that read that code.

2. What happened after (movement trace):

   Movement=_NuméroDeTâche_
   

   Replace _NuméroDeTâche_ with the task number. Returns all Search / End / status updates tied to that task.

This two-step pattern answers most "where is container X?" questions without paging through the whole log.

3. End error codes — diagnosis

Code	Meaning	First action
0	Movement complete	None — next movement generated
1	Deposit error	Inspect the destination location, relocation/reject task expected
2	Extraction error	Inspect the source location, relocation/reject task expected
4	Inconsistent order	WMS/GALILEO config mismatch — see section 3.1
7	Gauge error	Container fails dimensional check — routed to REAC / RECH

3.1 EndErrorCode = 4 (most frequent)

GALILEO did not understand the order. Root cause is always a configuration drift between EasyS/WMS and GALILEO.

Likely causes:

• Location does not exist on the GALILEO side
• Location exists on both sides but the allowed container type / height type differs
• X/Y coordinates out of range on GALILEO
• Two containers planned to cross paths (impossible movement)
• Coordinate system discrepancy between sides of the entry table vs the aisle

Resolution — 4 steps:

1. Grab the frame sent to GALILEO from the Gateway log (Station types, numbers, coordinates, container/height type)
2. Open the GALILEO program: C:\<NomDuClient>\Programme\<installation>.mgp (double-click to launch)
3. Compare the station list between GALILEO and EasyS — aisle, allowed types, X/Y — line by line
4. Use the station query shipped with Galileo Simulation — §9.1 to dump the WMS-side view

If you change anything on the GALILEO side, also sync the change in EasyS (and vice versa) — the two systems must stay in lock-step.

4. GALILEO fault codes

Faults reported on the GALILEO SCADA / Automation Dashboard. See Automation Dashboard for monitoring; use this table to triage.

Code	Name	Typical causes
1116	Incorrect task CU1	Location locked on GALILEO but not on EasyWMS (or vice versa); location exists in EasyWMS but not in GALILEO; same location has different allowed container types on each side; WMS asks to deposit on the left rack while the container sits on the right fork of the miniload (and vice versa)
1201	Variator fault X	— (variator hardware fault on axis X)
1291	Unreferenced SM302 card on the variator	Warning only

Fault 1116 is the configuration-drift counterpart of EndErrorCode=4 at the automation layer — same root cause, different reporting surface.

5. Change the WMS address inside GALILEO

When the WMS server IP or DNS changes (migration, VM rename, network reconfig), the GALILEO side must be updated so the PLC can reach the new Gateway.

⚠️ The Confluence page for this procedure contains only screenshots (no extractable text). Refer to Confluence — Changer l'adresse du WMS dans GALILEO for the step-by-step screen walkthrough.

High-level: update the WMS IP / hostname inside the GALILEO program configuration (the .mgp file under C:\<NomDuClient>\Programme\) and restart the GALILEO runtime. Then verify the Gateway log picks up the new connection.

6. Checklist before escalating

Before opening a ticket or calling Support:

• Gateway service (EasyWMSGateway2015) is Running
• AllLog.log shows recent traffic (not frozen, no error spike)
• Port 3000 is open on the WMS host (inbound + outbound)
• tenantCode and TokenUser in MainObject.config match the target WMS
• The specific (StationType, StationNumber) pair exists on both sides with identical parameters
• Allowed container types + PLC Height Type couple match on both sides
• No untracked containers stranded on blind conveyors (LBC, LRL — see Mechanical Elements)
• Automation Dashboard fault report consulted to correlate with machine-level faults

Related

• GALILEO Integration — protocol reference, workflows, command/event catalogue
• Galileo Simulation — EasyS bring-up, station sync query
• General Troubleshooting Guide
• Stations & Routes · Mechanical Elements
• Automation Dashboard — fault reporting UI